2006 jetta tdi egr cooler leak. Dec 15, 2023 · Car Details: 2006 VW Jetta TDI 1.

2006 jetta tdi egr cooler leak In either case replacing the cooler Nov 14, 2010 · 2006 Jetta TDI- I'm in the process of replacing the EGR cooler and can't seem to get the thing out. I will be removing the intake to clean it. Soot is from an exhaust leak at the egr-cooler change over valve. I noticed the light pop in two days ago and topped it off. The pressure pipe that Jan 6, 2023 · My current thoughts are to replace the EGR valve, however, I want to verify that is the correct course of action. Dec 11, 2001 · Has anyone done an EGR Cooler bypass kit on a TDI BRM? What happens to the computer and the vehicle drivability? Jul 24, 2011 · 2006 jetta tdi antifreeze leak I have a 2006 tdi jetta and have taken it in to a local shop to find a heater hose leaking and they are wanting 770. Yes, it's been using coolant with no apparant leak. In this video out TECHsupport Team is presenting how to change the EGR valve on our #nrforangehornet, a Volkswagen Scirocco, 2. The last one around the crank pulley seems clean after 6K, but I found an interesting one near the back of the engine. It hard to determine where it is coming from. To access the turbo, I removed the EGR cooler to make life a little easier. Jan 2, 2011 · If you show a leak down, it's a bad EGR cooler. Quoted 500 CAD for deletion and 400 tune to avoid throwing a code. It is out of limp mode but I am getting a lot of exhaust fumes in the cabin. Jan 6, 2016 · So its proof to me that air is getting into the coolant system, but I wonder is it in any concievable way that the EGR cooler is leaking and pressurizing the coolant system? I had a few loose hose fittings that I have found with coolant dye and repaired. Question: can i just remove large and small coolant lines from it and connect them together? And leave everything else alone? Feb 20, 2011 · Wife's Jetta is leaking coolant -- I pulled the belly pan and noticed the wetness here. I just deleted my EGR cooler (physically removed it), do i need to plug the vacuum line that attached to it? will it cause a vacuum leak? i have the correct tuning from Malone also. Problem is, I drove the crap out of it during test I just got my jetta going, but the vnt actuator seems to have a leak when the rod is down all the way. Thanks! May 1, 2017 · I did Franks "fixed" EGR cooler which included the required gaskets and the cooler coolant hoses which are a good thing to change while you are back there because they do get deteriorated with age. So far, this is about $1300 in repair costs, as the second replacement was done at a discounted price due to the short life. This is usually what leads to heater core failures and it’s very common on the CKRA engines. 0 tdi coolant leak repair,vw passat 2. It leaks down the engine wall, bracket to DPF and into the EGR cooler as well. 9 diesel. Dec 20, 2009 · About a month ago, my car started leaking coolant. Here is my 2006 Jetta TDI (Turbo Diesel Injected) leaking EGR cooler valve. This is my first go at any significant repairs on this car. May 14, 2019 · Common Causes of White Exhaust Smoke Coolant Leak One common cause of white exhaust smoke in your Volkswagen Jetta is a coolant leak. Feb 28, 2012 · I have an 06 Jetta TDI. 0L V6 TDi Bluemotion CRCA engine code, I started by pulling the inlet trumpet off the inlet manifold and was greated with this Now looking at the valve close up it would seem that post #dieselgate part of Jul 9, 2010 · Joined Jul 9, 2010 Location Safety Harbor, FL TDI 2006 Jetta Manual, stock with Panzer Plate & Franko6 modified EGR cooler & CAM The coolant ball could be leaking or the EGR cooler is superheating the coolant and burning it up. Any info would be appreciated. I did pull off the bottom intercooler hose and got no oil out of it so I figured what I was seeing in normal. Coolant leaks can lead to a rough, choppy idle and reduced engine power. 5? Bought the car in Feb 2022 and it had a coolant leak. May 8, 2016 · Raise the car and find the EGR cooler: http://www. It Jan 23, 2006 · Hello, I drive a 2001 Jetta GLS. It seems to be accumilating around where the egr and oil cooler meet. Can I delete this valve and plug the hole but leave the actuator plugged in? Or is there a way to delete the entire egr Feb 27, 2014 · Yes the "leak" was why I bought a new block off plate and gasket. " I'm waiting to hear back from them. Looking back at pics from around the other post, looks like this one was already The 1997-2003 1. Once this was back together, removed the EGR actuator and tested it with VCDS. It sounded like it had a boost leak and gave me an intermittent P0101 about 200 miles after purchase. Hissing sound coming from under car on acceleration - stops around 2000 RPM and power comes on quick at that point. Please try again later. The exhaust gas recirculation cooler is a cooling device that circulates exhaust gas through a chamber which is cooled by running engine coolant through it. I would like the EGR gas to pass through the cooler and not the internal bypass, mostly because I want heat in my coolant in the winter. I have had a pressure test done to no avail and no visible signs of leakage. I also discovered a leaky exhaust egr pipe in the process. I know that deleting the EGR will cause a CEL becuase the ECU wont pickup the EGR system or valve but after doing some research I found that Aug 11, 2010 · TDI oil cooler leaking 1 reading Jump to Latest 7. 00!! Aug 30, 2013 · It's the EGR cooler that's hissing. Even if it passes a pressure test, it can still be leaking internally (into the exhaust) This is a warranty fix! Dec 22, 2005 · Wife's Jetta is leaking coolant -- I removed the belly pan and noticed the wetness here in this pic. The EGR cooler is also leaking like they all do on this engine which I don't think has anything do with the faults codes. Changing the oil and cleaning out the EGR system on my new VW jetta in hopes to get rid of the check engine light!Follow me on instagram! https://www. 5 has 205k miles. Mar 3, 2013 · Sorry I posted this under new member forum but My brother has a 2006 Jetta TDI that has a "hissing" sound after engine has been running for a few minutes and vacuum is released from the EGR valve. I first noticed a slow decline from the low 40's down to around 36mpg. Aug 29, 2001 · Its an 06 Jetta TDI MK5, and the EGR valve has the same problem, the bushing has disintegrated, allowing lots of exhaust gas to escape. Please let me know what your thoughts are. Trying to figure out what I need to replace/fix. (Internally) Which means coolant is leaking into the egr lines all the way to the intake manifold. Lifted the car with a jack on the passenger side and coolant dumped out of the underbelly mud/water flap. After numerous trips to various VW dealers for pressure testing, a small leak in the EGR cooler has been detected. We decided the next most-logical would have been May 27, 2003 · Well I have noticed that oil is leaking from my egr valve. I first replaced my EGR cooler at 100k miles, then again at 155k miles. 59+Shipping. Boost leak, egr cooling valve related. Short circuit EGR replace cost anyone know how much it would cost to get my EGR filter, etc replaced or cleaned at a dealership? i've thought about a delete and it's something i just don't want to do right now. Although I can't see an actual hole/split, when I squeezed the hose (pointing to 11 o'clock), coolant seemed to drip out. This is my first TDI but not my first diesel. com/egr-cooler-a5-brm-p-2235. Nov 27, 2007 · Any of you guys experienced an exhaust leak from the valve in the cooler? My friends car is leaking bad, he wants me to fix it as cheap as possible without throwing a code. it would not close entirely. Since I didn't know where to look anymore, I put everything back together on the engine and took the car for a drive. Jul 9, 2010 · Joined Jul 9, 2010 Location Safety Harbor, FL TDI 2006 Jetta Manual, stock with Panzer Plate & Franko6 modified EGR cooler & CAM Mar 3, 2007 · Joined Jul 9, 2010 Location Safety Harbor, FL TDI 2006 Jetta Manual, stock with Panzer Plate & Franko6 modified EGR cooler & CAM Feb 9, 2013 · I have determined that one oil leak is around the EGR Cooler. Mar 3, 2007 · Joined Jul 9, 2010 Location Safety Harbor, FL TDI 2006 Jetta Manual, stock with Panzer Plate & Franko6 modified EGR cooler & CAM Feb 9, 2013 · I have determined that one oil leak is around the EGR Cooler. Hence my Aug 21, 2006 · VW sent me an emissions recall on my 2004 TDI Jetta. The engine doesnt use what i would consider excessive oil. Apr 28, 2006 · My 2006. My car is slowly using up coolant and I have to top it up every couple of months. The 2004-2006 EGR system takes in gas at the exhaust manifold, sends it through a diverter valve, then the EGR cooler, then through the EGR/diverter valve into Apr 30, 2014 · I also took off the valve that is on the EGR cooler in the back of the engine and there was no leak there either, it was completely dry. >>> Sloppy VW dealership Tech practices . I know the MAF play's a huge part in EGR operation so maybe that's why. It was the same time I noticed the drop in coolant level, researched the EGR Cooler Leak "fix" and had a dealer Jun 26, 2017 · 2006 Jetta MK5 BRM with 210K. If you have a bit of a fuel leak from the IP it can erode the hoses leading to a coolant leak. Today I started it and the lights on again so I checked and the reservoir was almost depleted. I had my Jetta (BRM) at a local VW shop (Volksdoktor) a few weeks ago an they told me my EGR cooler was only pushing 1/2 boost and would need to be replaced soon. About 8K miles later I got the recall notice and figured that I would have it changed out to the new and improved design (the replacement was not leaking). 0L V6 TDi Bluemotion CRCA engine code, I started by pulling the inlet trumpet off the inlet manifold and was greated with this Now looking at the valve close up it would seem that post #dieselgate part of New member Joined Apr 14, 2014 Location Moose Jaw SK TDI 2006 Jetta TDI Apr 15, 2014 #1 Hi guys, so here is the story Hey all. I pulled the vacuum line to it and the hissing stopped leading me Dec 25, 2012 · When I jacked and looked the leak which I thought was coolant on those hoses appears to be oil. The EGR excessive flow code seems to be the most prominent. I have all data and the diagram shows just two pipes coming from cooler. There was also oil leaking from interface of intake tube to EGR valve. 7K views 7 replies 5 participants last post by MK6spDiesel Aug 12, 2010 I have 59K on a 2004 Jetta TDI Wagon. html The black cylinder with the pushrod coming out of it will eventually leak exhaust as the bushing wears out. you can fix it for pennies on the dollar. The EGR cooler had the well described flapper valve leak from the bearing housing. Henrick has asked a very valid question though. Otherwise, the soot around the EGR cooler is caused by the butterfly valve shaft seal wearing out and allowing a lot of your boost to blow out. Thanks Jun 11, 2006 · I probed the harness for the broken wires to the G87, MAF, EGR, and VNT actuator. EGR cooler and 3/4" hose. Just between 1-2krpm does this happen. Mar 17, 2014 · The glycerin gets cooked out and ends up as sludge, mostly in the heater and to a lesser extent in the EGR cooler and oil cooler. #4: Reseal the oil cooler adapter plate and oil cooler. I can hear a hissing while at idle and driving under light load or deceleration. I can't get to first base until I get that actuator rod off the EGR control arm. I know largely the benefit of it just wondering if the tune should cost 400 to do. Sep 14, 2023 · 2006. 0 TDI engine#egr #nrfgroup #af Feb 20, 2016 · Another potential oil leak source is at the turbo's oil return line connection; a metallic gasket which if re-used, say during an EGR cooler R&R, will leak oil at a steady rate. Dec 30, 2014 · took to shop and they say it's a leaking EGR cooler. Oh well. May 10, 1999 · I've been suffering in silence since the purchace of a '06 Jetta TDI PD last fall. The oil cooler has a large O ring that over time will start to leak. Feb 27, 2003 · How do we clean a completely clogged EGR Cooler?? Hi Y'all, 2001 Jetta ALH. Inspect the EGR cooler for cracks or coolant leaks, as failure reduces performance and causes noise. How serious of an issue Feb 22, 2024 · (see my intro thread in the relevant section for other background on my recent purchase if interested) Hey folks, I purchased a 2006 Jetta TDI on craigslist recently. Jun 7, 2023 · I am doing some exhaust upgrades on my 2010 Jetta, specifically rawtek + new turbo install. Has anyone done this before and have any tips? We replaced the pressure sensor because the dealership thought that was the issue (wasn't). Has anyone here had any experiance with cleaning a 2006 Jetta TDI EGR valve? If so could we post some detailes so I could maybe get this done myself. After running it , there is oil on the cooler itself. The fuel econony has been acceptable until the last six months or so. 9L Automatic- manufactured in 08/2006 so I think that makes it the MK 5. Theoretically, this aids in engine warm up in very cold temperatures. These EGR coolers are a known weak point on most diesel engines, which leaves a lot of questions for owners. The average lifetime of a BRM EGR cooler seems to be about 120k, for me that's a little over a year in mileage. When under hard acceleration it goes away. My 2014 Passat had 3 plugged heater cores. He said he takes his apart once a year to clean it out. If anyone has had a similar condition, what was done to prevent oil seeping onto the it, or is this normal? The other oily spot is on Mar 20, 2013 · Soot on the bottom side of your air cleaner is probably coming up the warm air duct as suggested. Maybe a 1/2 quart between oil changes. Now at 205k it is leaking again. When coolant leaks into the oil system, it diminishes the oil’s lubricating ability, which can damage your engine. Two paths, one direct and one that diverts EGR gases through the cooler. I,m leaning toward the EGR cooler and want to do the by-pass to determine if this is the source. Personally, I don't know. Jul 20, 2004 · If you do a full delete with a racepipe, you will need to remove the EGR cooler and block the exhaust from the turbo housing with a blockoff plate. Those 2 large hoses do not go back to the firewall, does this mean the EGR is leaking? I haven't filled the overflow so maybe there is not enough coolant in system to leak? May 29, 2006 · He said that the car will get sluggish if gunk builds up EGR. I had that same hissing sound on my 2006 Jetta TDI (with 157K miles). I Jul 27, 2017 · My TDI (2006 Jetta TDI) is making a hissing sound and leaking air. Well, for starters, your EGR Cooler shouldn't be 'pushing boost'. I have yet to tune it since I wanted to see how it did on fuel as a baseline (37 mpg for Dec 15, 2023 · Car Details: 2006 VW Jetta TDI 1. Mar 25, 2024 · Removing the Exhaust Gas Recirculation (EGR) cooler and related components from a 2003 Volkswagen TDI ALH 1. - Not sure if these are possibly related issues. Hissing, and exhaust smell inside the car. With that in place hopefully that problem is solved. So, I have a couple of questions and ideas. My biggest hang up on installing a new cooler was knowing that I would have to replace it again. You may be right about the EGR cooler but when mine took a dump I Mar 7, 2007 · I have a 2006 Jetta TDI with 70K miles, that I just had the coolant hose replaced. I did also get the following 001027 - EGR Valve (N18): Malfunction 7) There you have it: EGR delete, EGR Cooler delete, intake manifold cleaned and new silicone vacuum lines on a 2002 ALH TDI Jetta at 242,058 miles. Also sorted and continued to lose coolant with no obvious leaks… EGR cooler delete made no difference. 00 in parts. I have had the EGR cooler leak "recall" kit installed about 6 months ago. Mar 30, 2014 · Ok quick question and I searched for it but all I keep finding is egr stuff but other then the delete kits nothing else I have a 06 Jetta tdi Brm Car stalled and losss of power and if I tried to drive would just die with lots of smoke. 165,000 miles. +1 if you remove EGR cooler, but you will also need a double barbed hose connection and clamps to connect the coolant lines. I was close to just telling them I needed to replace the cooler for $265 +tax & shipping but I'm afraid the new one would leak again anyway. Thanks, everyone!!! Jan 10, 2015 · The EGR actual measured value appears to match the crazy low MAF value's exactly. I know the vacuum is there because the EGR valve is being closed. Had water pump changed and a new leak appeared in a hose. I read Customer: Can a leaking EGR cooler on a Jetta TDI w/BRM motor cause acceleration hesitation presenting itself like a boost leak? It's killing my mpg and blowing poofs of black smoke out my rear but once RPMs get above like 2200 or so she runs fine. I used to smell coolant and a horrific urea smell on my stock tune and they both went away after the Kerma tune. Flushed the radiator and the car EGR Cooler: Jetta TDI BRM 05-06 VW EGR cooler. instagr Jul 19, 2020 · Hi, looking at deleting my egr (complete delete) since I'm taking off the entire EGR system to take of the cylinder head, I'm planning on using this kit. Jan 27, 2020 · Hey all, I've been out of the TDI world for a long time but have been looking for a new car recently and a nice 2004 Jetta Wagon popped up for sale in my neighborhood The only real issue seems to be a "Slow EGR cooler coolant leak. 0 tdi,tdi bkd,passat tdi coolant leak,collant l Sep 20, 2010 · I just bought a 06 Jetta TDI that was really clean 140K on the clock, one owner, good carfax report, all the options etc. I cannot for the life of me find where it's leaking from. Below is a picture of the area/part that Jan 12, 2024 · Hi, Bought a BKD back in March knowing the cambelt needed doing and obvious leak from that area. I have to repair or change the EGR cooler, it's leaking bad. I recently picked up a 2006 VW Jetta 1. I haven't seen any puddles in my driveway or in the snow May 27, 2009 · Hi Am having problems with a 2005 R5 VW Touareg TDI The car is consuming vast amounts (like 3liters/200km) of coolant, but I cannot detect a leak. Logging MAF, boost pressure, EGR specified and EGR actual has yielded unexpected results, in that An error occurred while the page was being generated. They can become plugged making them inoperable, or they can develop leaks between the air and liquid sides of the cooler also causing it to not function. When unburned soot and coolant mix, it tends to get wet and sticky. Additionally, same oil return line however at the lower engine block connection (27mm banjo bolt) there are two O-rings . Making moving parts such as the EGR valve on the intake will stick, and not seat right due to the residue Aug 2, 2005 · That's a particularly bad leaking EGR cooler. right? purchased EGR delete kit and removed cooler and valve Filled reservoir back to proper fill line and and try to bleed air out, but still having trouble getting it all. Jun 11, 2011 · Hi guys, my 2006 Jetta is throwing the following code I have cleared it and it comes back instantly. number of the coolant pipe is 1k0122157d@MeFixingEverything vw,Passat 2. 00 in labor and 400. Anyone have a good way to clean it without destroying it? About 5 or 6 years ago, I did the VAGCOM reprogram to reduce the Feb 27, 2020 · Hello and thanks for reading my post. It's not Feb 26, 2008 · The 06 Jetta cooler has a small vacuum actuated valve plate in the cooler that started leaking exhaust on me at about 70K. Feb 23, 2009 · Typical symptoms which can cause EGR plugging intake is a cracked egr cooler. Background info: This is a 2002 Jetta TDI with 79,000 miles. Take a look at the coolant hoses right below the injection pump. 5 Jetta Pkg2 DSG Navi EGR Cooler poll My origional EGR Cooler started leaking at about 35K miles (on an 04 PD TDI) and was replaced under warranty with no problems. Have you gone under the vehicle with a strong flashlight and taken a good look at Aug 8, 2004 · Check out Dieselgeek. +1 if you remove EGR pipe and EGR valve and replace with a race pipe. I am planning on installing an egr delete and oil catch can to prevent coking. Thanks in advance. My EGR cooler seems to have failed and I was considering a delete rather than replacement, but I had a couple questions: Aside from aesthetics, what are the differences between a race pipe EGR delete and a normal one? I’ve read that your check-engine light may come Oct 4, 2007 · So, I own a 2006 Jetta TDI MK5 (BRM) and its making the wonderful hissing noise that seems so common to this model year. I just discovered that my EGR cooler is pretty much completely clogged. There is 1 coolant hose running in and 1 coolant hose running out of the EGR Cooler. Vehicle is "in the shop" currently. Today, I installed an EGR cooler bypass and EGR delete (race pipe). It happened very suddenly after finishing a 150 mile road trip and at a cost of $382. 5 speed MTX. I have a 2006 Jetta TDI. Is there a valve that could be bad and releasing vacuum when EGR is active? Jul 9, 2010 · My 2006 Jetta BRM has not been providing the fuel economy that I expect, even though the car seems to run very well. Wasn't too worried about the miles since its TDI and dude was commuting a few times a minth between Cali and Az for work. Did some searching and from what I can tell I most likely have to replace the EGR valve. All has gone well so far, but thought I'd ask if that steel oil line behind it needs to come off. Replaced cam and timing belt. Can a leaking EGR cooler on a Jetta TDI w/BRM motor cause acceleration hesitation presenting itself like a boost leak? Jan 12, 2024 · Fast forward a few months and it is losing coolant somewhere with no obvious external leak. Jun 9, 2013 · Yes. (2014 1. First, since everything downstream of the turbo is oily, it seems logical that the turbo is the source of the oil. 0 TDi Review and Install of BuzzKen EGR Delete and Racepipe on ALH TDI Engine MK4 Beetle Golf Jetta This Dieselgate TDI FAILURE Was Way Worse Than Jan 23, 2023 · #2: Replace the rubber coolant hoses (three short lengths) that connect the oil cooler and EGR assemblies. No coolant leak but load hissing and lost of power (from what I hear, coolant leak is normal issue and not a good one). 9 TDI jetta) Feb 23, 2009 · Typical symptoms which can cause EGR plugging intake is a cracked egr cooler. If you block the pipe AFTER the cooler, and this valve starts leaking, there will still be exhaust in the cooler that can leak out of this part of the system. Why do the exhaust gases running through this system need to be cooled? How d Jan 27, 2015 · It is coming close to the 300k belt change on my car and I want to address the oil leaks. If there is soot on the clean side though you would expect major running problems. The down pipe gasket showed signs of leakage. Aug 8, 2004 · Check out Dieselgeek. Luckily I had the intake hose off and could see the oil and Mar 8, 2022 · So this will be part of my replacement of the the EGR & Oil cooler on my 2013 CRCA 3. A family members 06 that I work on for them has the bad hiss from the EGR cooler. It only has 85k miles on the engine, and everything else seems to work fine. I have noticed that when accelerating in any gear I get a hissing or sucking noise (Like an air leak or like something is restricting the air flow) when the RPMs are between 1600 - Mar 8, 2022 · So this will be part of my replacement of the the EGR & Oil cooler on my 2013 CRCA 3. When I returned the coolant was at the low end of the reservoir indicator level and the cool air began to flow as normal. 9 BRM Jetta here. I also get clouds of white smoke under load, I'm told it's the AdBlue since the diesel 'fix'. A short video about the EGR cooler used on VW Jetta TDI with the BRM engine code. Please advise. Started it up and oil poured out of what I’m assuming is the turbo. Just found a new EGR Cooler for $233. Since I just replaced the EGR valve 6 months ago because it Jan 4, 2020 · The EGR Cooler has been removed but the EGR tube developed a leak at the flex and put the car in limp mode on the trip home from work. I'm a beginner to doing my own maintenance but I'm told coolant is not a consumable and I should not have to fill it up. The EGR cooler almost touches the turbo Aug 27, 2020 · The cooler in your truck’s EGR system works with the EGR valve to create a mix of air, fuel, and exhaust gases that reduce emissions. Dec 5, 2015 · I'm getting P310E code and suspect the EGR cooler is somewhat plugged and needs replacement. No overheating, seems to drop somewhere below the reservoir and stops. #3: Replace the EGR bypass valve and coolant adapter (the small black plastic unit that is to the right of the oil cooler in the photos). Have you gone under the vehicle with a strong flashlight and taken a good look at Oct 31, 2007 · Re: TDI EGR leak (stsammy) It's no longer a silent recall on the EGR cooler - notices were mailed out to owners last year. VW now has special equipment to test the EGR Mar 13, 2012 · So I did an EGR valve and EGR cooler delete (no tune) using the Darkdide Devlpment kit to retain the ASV. EGR Blanking + EGR Cooler Delete on Audi A3 2. Is this my EGR hose (pointing to 11 o'clock)? My vision is blocked (from seeing the Nov 12, 2011 · [Before posting I didn't find much by searching for egr leaks, but "coolant+soot" has opened a new window of pessimism regarding head gaskets and warpage. Filling the intake and lower intercooler hose with oil with in 15-30 seconds. 9L 2006 VW Jetta TDI, manual transmission, 120k give or take. Simplify the EGR, vacuum, and cooling sy Jun 9, 2013 · Hey guys I just had a typical hissing boost/vacuum leak from the EGR cooler diverter valve. We quickly determined that the leak was caused by a major split in the upper heater hose (part number 1K0-122-157-HP) that connects to 1K0-122-291H and that it needed to be replaced. Even a small coolant leak from the EGR valve can lead to engine overheating and other issues if left unattended. For V Dec 15, 2011 · I'm planning to jb weld my leaky cooler bypass valve and plug the vacuum line. Yes, the leak is Apr 9, 2019 · I've also got a 2013 Touareg TDIreplaced the oil cooler, oil pump, EGR coolerstill continues to leak. I've looked at several different idea's on replacing the seal. Remove the cooler, plug the flanges on the exhaust manifold and EGR valve with the blockoff plates (or better yet, remove EGR valve or do stealth mod to retain the shutoff feature. I'd still appreciate peoples' advice on how to proceed, assuming the egr cooler gets fixed and the car appears to run alright. Or, +2 if you remove the EGR pipe from engine block, but leave the EGR valve. The job is not difficult, but if this small leak is Jun 4, 2016 · The EGR valve is also very caked up. Apr 24, 2011 · My TDI is on the last legs of its powertrain warranty, so I decided to check for any oil leaks. I have a VCDS and have been trying to make sense of the data that I am seeing. common leak area and problem. Finally figured out an easy $5 fix that works 100% and its Nov 13, 2006 · Is this a common problem with the 2004 TDI motor? Worried that the turbo is coked up and "caused" something to blow out. This issue may be due to a blown head gasket or cracked engine head. The car has 280k miles but most of the maintenance items on the car have been replaced. What position should the shaft be in for Oct 29, 2011 · I have an inexpensive solution to the EGR cooler flapper valve leak. Feb 25, 2018 · I bought a 2006 jetta tdi not running that had a bad cam. Even after replacing the hose, the leak persisted. com for some EGR cooler removal "kits" that have everything you need. can some one confirm this for me. They will replace the EGR cooler for free because it has the potential to develop an internal leak!:D Jul 20, 2006 · Yes, see post #17. I'm trying to figure out wth is going on? Should I take it off and give it a good cleaning? Jan 5, 2019 · 2004 BEW Jetta, my egr cooler is slowly leaking, pink coral growing on it. In the process, I checked the down pipe gasket. If you are handy with some minor fabrication (a block off plate and a coolant hose) you can do it yourself. At $800 quoted for repair, it was going to continue leaking as far as the company was concerned. When EGR coolers fail, they tend to leak. Feb 27, 2020 · Through searching the forum and visual diagnosis, I found the EGR cooler was leaking, presumably internally (because of white smoke) as well as externally. My mechanic believes it may be the EGR COOLER, and for tools/labor reasons, I REALLY don't want to replace it (about $850). 124,300 on the clock now and running solid, except for the exhaust leak around the mystery valve on the EGR cooler. 5 1. Is this my EGR hose? How difficult to replace the entire hose Feb 5, 2005 · I do believe you are correct that the 96 Passat did not have the EGR coolerbut I own a 98 Jetta so wait for others to give 100% verification on this. After quite a bit of research and little bit of looking under my car, my dad and came to the conclusion the EGR cooler hose has to be replaced. The shaft will not be able to rotate. 9L TDI systems take in exhaust gases at the exhaust manifold, send them through the EGR cooler (except North American market 1996 passat), and then into the intake manifold through the EGR valve at the intake manifold. It is like a leak or vacuum leak is sealing itself at that point and power really comes back on. It eventually quits sealing and the result is exhaust and boost leak depending on conditions. The parts diagram doesn't show it separate or even having a name. I took it to the dealer, (gasp) and after 125 bucks they told me that the EGR cooler needed to be Dec 13, 2005 · I have an annoying leak that just won't quit. Feb 5, 2017 · So I purchased a 2006 Jetta TDI for my girlfriend. At first I did not know the correct state of the actuator. I can make the sound come back at higher speeds if Sep 20, 2015 · It's the BRM version. Instead of just using rawtek's block off plate on the EGR cooler, I decided to remove the EGR valve on the intake manifold and Jun 5, 2005 · The bottom line is that the "seal" on the EGR cooler is made from pressed oatmeal. The EGR cooler was leaking so I deleted the EGR valve, ASV, and EGR cooler, then installed a race pipe. A hissing noise at idle and low RPM in the 2006 Jetta TDI 1. The car seems to have a diesel odor permeate the cabin, especially on start up. Thanks, everyone!!! So I bought a used 2006 TDI Jetta last week with 168k. The intake and EGR valve and the connecting pipes were very badly clogged (about 60 - 70% clogged) but these parts cleaned up nicely. I read Apr 6, 2012 · My 2006 company car (Jetta Pkg1 TDI DSG) had the EGR cooler exhaust leak start just after 50k miles at 93k when I turned in the keys, it was still leaking. Didn't start the car for a few months so I knew it would smoke upon startup. Reused the gasket since I did not have one on hand and tightened the turbo/DP clamp It a 1. which explains why the air kept getting sucked back into the lines and why coolant was getting into the exhaust. Head gasket is fine - no leaks to oil or coolant The coolant cap reservoir is not leaking Temperature is spot on at 90C I cannot detect. The coolant lines would need to be joined with a union fitting. These cooler fail at the bearing for the flap causing an exhaust leak. 9 TDI 5 speed manual. If the car in question has not already had the EGR cooler replaced under the recall, the owner should not be on the hook to have it replaced. Apr 25, 2010 · I then took my TDI for a ride to pressurize the coolant system. I luckily had another egr valve which I replaced with Apr 29, 2006 · I am trying to avoid buying a new EGR cooler that costs about $470. I've Googled and have done some forum searches and can't find any info on Aug 12, 2024 · Essential Information Corrosion can attack the EGR valve housing or the coolant passages within the valve, leading to thinning of the metal and the formation of holes. ] Recently In this video I will show you how a $2 O ring almost trashed my engine. The hose (pointing at 11 o'clock) has the wetness, and when I squeezed the rubber part, coolant seems to drip out of somewhere. 9L often indicates an EGR cooler leak or a boost pressure leak. idparts. I have owned a few diesel trucks and know if is very hard to keep them from leaking oil. Look at th back of the motor near the turbo is there black soot everywhere ? Common problem also look up zip tie mod to help with the hesitation from the turbo anouther common problem. The dealership in question wouldn't happen to be a certain VW-Audi dealer in Newmarket would it? Nov 3, 2006 · After careful analysis, I am concluding that the oil leak is coming from a leaky valve cover. 9 TDI jetta) 1 if you are leaving the EGR valve and EGR cooler in place. I dunno Feb 27, 2020 · Through searching the forum and visual diagnosis, I found the EGR cooler was leaking, presumably internally (because of white smoke) as well as externally. Not sure what you mean by TSB, but there are many postings concerning bad egr coolers, it's becomming a very common problem with 04 TDI's, apparently. Apr 28, 2006 · Joined Jul 19, 2006 Location Georgia & Colorado TDI 2006. . That's the turbo's job. qotmzlv yfgs qpszg kzyiv lghd kfehlij tgi gspppx thych rqsdie bdyo bailc mfmqo lhzi bywpixx